Two Stage Recycling Extruder Machine for PVC Plastic Granules Pellets

Two Stage Recycling Extruder Machine for PVC Plastic Granules Pellets

The characteristics
1.The first stage is SHJ twin screw extruder with out die.Via the combination of barrel and screw, the extruder can exert  its sturdy capacity to make the thermo sensibility material like PVC melting, compounding,dispersing and decentralizing beneath the situation of no again pressure
two.The CZPT phase is SJ one screw extruder.Since of the lower rotating pace, it can full melting,compounding lengthways and forming srands steadily, avioding more than heating.
     
CZPT data:

Design   CZPT diameter L/D Rotary fee Motor electrical power Output
SP50-a hundred and twenty TSE-fifty 50.5mm 24-forty eight 500r/min 37-45kw two hundred-350kg/h
SJ120 120mm 7-20 sixty five-85r/min 30-37kw
SP65-one hundred fifty TSE-65 62.4mm 24-48 four hundred-500r/min fifty five-75kw 350-550kg/h
SJ150 150mm seven-twenty sixty five-85r/min 37-45kw
SP75-one hundred eighty TSE-seventy five 71mm 24-forty eight four hundred-500r/min 90-110kw five hundred-650kg/h
SJ180 180mm 7-20 65-85r/min 45-55kw
SP95-two hundred TSE-ninety five 93mm 24-48 300r/min one hundred sixty-220kw 500-1000kg/h
SJ200 200mm seven-twenty 85r/min ninety-110kw

 
Two phase air cooling extruders

Attributes:
Mix the high velocity and extensive mixing of processing and the lower speed, reduced temperature, and reduced shear of solitary screw processing
Best for compounding of heat and shear-sensitive components.
 
Software:
PVC compounds for cable, shoe sole, clear container, and medical purposes EVA defend cable compounds
CZPT black master batches of PE, EVA, and so on.

Comprehensive information for SP75-one hundred eighty:
 
one.Main extruder:TSE-seventy five/500-a hundred and ten–32
1) CZPT diameter: 71mm. L/D = 32
two) Main drive motor: AC 110Kw, Speed regulated by ABB transducer imported   from Switzerland.  
3) CZPT rotary speed: 50~500rpm
four) The barrels are equipped with bimetallic liners (forty five#metal+α101), processing heat treatment. HRC=sixty~62. The material of screw elements is high-speed steel 38CrMoAlA, nitrogen treatment. HRC=fifty eight~60.
5).The 1st barrel is the main feeding vent, the 6th is for degassing,  9th is vacuum section , and the others are closed barrels.
six)Casting copper heaters for 2-3th barrels. The others are equipped with casting  aluminum heaters. All heating power: ~50kw.
The extruder figure:
Feeding                                           Vacuum 

1 2 3 four five 6 7 eight CZPT screen changer
 die section

7) Reducing and distributing gearbox:
  The gearbox reduces the motor speed to the speed of the screw shafts and distributes it to the two output shafts. This gearbox output torque can reach     4.8T/A3
    The gearbox consists of:
l Involute gear teeth couplings between the output shafts and screw shafts
l Integrated thrust bearing assembly, radial bearings of the output axis are NSK products 
l Bottom part of casing designed as oil sum
eight) Soft water cools the barrels with condenser.
      Material of input and output pipes is stainless steel. 
      Solenoid valve: imported products. 
      Manual valve: stainless steel. 
      The water pump motor in the soft water system is 0.55kw. 
      The soft water is distilled water.
2.Single extruder SJ-180/85-90-22
1)180mm L/D = 28, rotary speed is 6~65rpm.
two)Main drive motor: AC 90Kw. ABB transducer,.
three)The material of barrels and shafts is nitride steel (38CrMoAlA).
4)Water-cooling inside the core of shafts.
five)Casting aluminum heaters, All heating power: ~36kw
6Enlarged screen changer  , material through 72 hours’ nitrogen treatment . The channel is short, with little melt left and easy to clean.
seven)Tailor-made flange:connect the single and twin screw extruder.

Certification: 

 

Two Stage Recycling Extruder Machine for PVC Plastic Granules Pellets

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