Solution Description
The production method:
The remedy tools for softening drinking water is linked with drinking water faucet to make handled drinking water circulation into mixing tank. At very same time, the uncooked resources are gradually set into mixing tank to commence manufacturing. When the production is completed, the liquid cleaning soap will be transported to storage tank. The filling device is connected with storage tank. Meanwhile, an air pump is related with filling machine. The employee set the outlet volume for filling equipment in advance, a specified volume of liquid cleaning soap can stream into the bottle. The detail formula and production approach will be provided when buyer acquire this liquid cleaning soap production line.
Relevant products :
H2o treatment method , mixing equipment , filling device , storage tank , capping equipment , labeling machine , ink printer , conveyor desk , vacuum emulsifying mixer ……
Vacuum Homogenizer Emulsifier industrial beauty mixer equipment mixer products powder and liquids pumps(unless of course mixing machine , we nonetheless have filling line machine , water treatment ….)
Introduction
This liquid mixer machine is primarily appropriate for manufacturing liquid goods. It brings together the features of mixing, dispersing, heating and cooling, and so on. We can customize corresponding gear for consumers from different industries to enhance their production top quality. It is applicable for different industries, this sort of as pharmaceuticals, chemical, beauty, daily treatment and foods business, and so forth.
You can customize its size to match big, medium and small manufacturing, and you can also customize a complete established of production strains. In addition, we can design the machine in accordance to the drawings you give, or design and style the drawings and devices according to your particular requirements.
Mixing device with Internal and external circulation
Then can ideal to mixing and emulsifying goods .
Principal operate with mixing , homogenizer ,heater method .
Can for shampoo , soap , detergent , lotion , gel and and many others .
Medium creation (500-1000L)
huge manufacturing (one thousand-5000L)
For a lot more thorough data, remember to uncover information and description under.
Complex Parameter
Engineering undertaking
Solution Characteristics
one. The mixing tank is made of all stainless metal resources. Its inner wall is made of higher-quality 316L stainless metal (The part in speak to with the material). The tank and pipe are mirror polished. Complying with GMP specifications and technical specs.
2. The products consists of a stainless steel electric handle cupboard and a primary pot. The complete machine has a compact framework and it is effortless to work.
three. You can configure heating pot and cooling pot individually according to true specifications. The supplies can be heated or cooled according to process requirements. The heating method can be steam heating or electrical heating.
4. There are different types of sturdy agitator blade, with sturdy mixing energy. It is suited for the manufacturing of different items.
five. The motor is equipped with an innovative frequency converter, which can change the stirring speed in accordance to generation specifications.
six. You can select to configure a AES dissolver to accelerate materials dissolution and emulsification. It can help save time and labor for you.
7. The stainless metal electric control cupboard can comprehensively keep an eye on its procedure, and it can exhibit data, this sort of as temperature and stirring velocity, etc.
8. It can be equipped with vacuum pump for vacuum bubble extraction (optional).
Scraper anchor agitator:
Electrical power: .37-35kw
Speed : -65rpm ( VFD manage)
Scraper : Teflon scraper to clear the pot wall
Supplies : stainless metal 316L
AKI Homogenizer : stator rotor blade groove-like framework condition liquid cloth uniformity fineness homogenized <1.8μm
It can install on leading of go over or base of tank,
Electrical power : .37-35KW
Speed : -3300rpm
Supplies : stainless metal 316L
For generating hand santizer with acohol , that need to have the handle panel in explosion evidence :
Management panel in EX
How does open up mixing tank perform?
Throughout the mixing operation, the anchor agitator rotates clockwise little by little driving the materials shift together the wall. When the liquid satisfies the baffles, some alter the moving direction and some pass the baffles from all around.
The remaining part of the anchor mixer moves the liquid upwards and the right element moves it downwards. Because of the 2 opposite forces by the agitator, the liquid rolls over the vessel from leading to base and back again to best regularly. When the liquid is fully mixed and blended, the heat from the jacket is swiftly transferred to each and every part via the inside of wall.
Business in detais:
HangZhou CZPT is a big-scale company specialised in layout, manufacturing, set up and commissioning of daily chemical, chemical, food and pharmaceutical equipment, as well as drinking water treatment products. With effective specialized strength, comprehensive inspection amenities, special and superior technique as effectively as wonderful varieties of products, the enterprise strictly implements ISO9001 common administration.
RFQ:
one. Q: Are you a manufacturer or just a trading company?
A: HangZhou CZPT Cosmetics Machinery Co. Ltd is 1 of the prime engineering-oriented machinery maker in China.
2. Q: I am new in this subject , can you suggest the total production line?
A: We can advise you the total creation line is dependent on what goods you will make:
(1). If for paste or product merchandise, the following equipment we will advocate you:
RO water remedy equipment → Vacuum homogenizer → Storage tank → Paste filling equipment or Heating mixing filling machine → Capping equipment → Labeling device → Inkjet printer → Shrink film packing equipment etc.,
(2). If for liquid product, the adhering to equipment we will recommend you:
RO h2o treatment method products → Mixing tank → Storage tank → Liquid filling machine → Capping equipment → Labeling machine → Inkjet printer → Shrink film packing device etc.,
(3). If for Fragrance, the adhering to machine we will suggest you:
RO h2o therapy gear → Fragrance creating device → Fragrance storage tank → Fragrance filling device → Perfume crimping device → Fragrance collar device → Inkjet printer → Shrink movie packing equipment etc.,
(4). There are Full automated production line and Semi computerized production line for your choice.
3. Q: What is your payment phrase?
A: We usually pay by T/T., 40% deposit after revenue affirmation, 60%before shipping and delivery.
4. Q: What is your supply day?
A: Our shipping day is about fifteen-thirty times following obtain the deposit.
| Serial No. | Specification | Volume | Blending Power |
Blending Rotation Speed |
Homogenizing Power | Homogenizing Rotation Speed |
Heating Method |
| L | kw | r/min | kw | r/min | |||
| 1 | YMC-50 | 50 | 0.55 | 0-65 | 1.5 | 0-3000 | Electric |
| 2 | YMC-100 | 100 | 0.75 | 0-65 | 2.2 | 0-3000 | Electric |
| 3 | YMC-200 | 200 | 1.5 | 0-65 | 3/4 | 0-3000 | Steam or electric heating |
| 4 | YMC-500 | 500 | 2.2 | 0-65 | 5.5/7.5 | 0-3000 | |
| 5 | YMC-1000 | 1000 | 2.2-4 | 0-65 | 7.5/11 | 0-3000 | |
| 6 | YMC-1500 | 1500 | 4-5.5 | 0-65 | 11/13 | 0-3000 | |
| 7 | YMC-2000 | 2000 | 5.5 | 0-53 | 11/15 | 0-3000 | |
| 8 | YMC-3000 | 3000 | 7.5 | 0-53 | 15/18 | 0-1500 | |
| 9 | YMC-5000 | 5000 | 11 | 0-53 | 22/25 | 0-1500 |
| Serial No. | Specification | Volume | Blending Power |
Blending Rotation Speed |
Homogenizing Power | Homogenizing Rotation Speed |
Heating Method |
| L | kw | r/min | kw | r/min | |||
| 1 | YMC-50 | 50 | 0.55 | 0-65 | 1.5 | 0-3000 | Electric |
| 2 | YMC-100 | 100 | 0.75 | 0-65 | 2.2 | 0-3000 | Electric |
| 3 | YMC-200 | 200 | 1.5 | 0-65 | 3/4 | 0-3000 | Steam or electric heating |
| 4 | YMC-500 | 500 | 2.2 | 0-65 | 5.5/7.5 | 0-3000 | |
| 5 | YMC-1000 | 1000 | 2.2-4 | 0-65 | 7.5/11 | 0-3000 | |
| 6 | YMC-1500 | 1500 | 4-5.5 | 0-65 | 11/13 | 0-3000 | |
| 7 | YMC-2000 | 2000 | 5.5 | 0-53 | 11/15 | 0-3000 | |
| 8 | YMC-3000 | 3000 | 7.5 | 0-53 | 15/18 | 0-1500 | |
| 9 | YMC-5000 | 5000 | 11 | 0-53 | 22/25 | 0-1500 |
Basic knowledge of vacuum pump
A vacuum pump is a device that draws gas molecules from a sealed volume and maintains a partial vacuum. Its main job is to create a relative vacuum within a given volume or volumes. There are many types of vacuum pumps. This article will describe how they work, their types, and their applications. 
How it works
A vacuum pump is a mechanical device that removes gas from a system by applying it to a higher pressure than the surrounding atmosphere. The working principle of the vacuum pump is based on the principle of gas transfer and entrapment. Vacuum pumps can be classified according to their vacuum level and the number of molecules that can be removed per cubic centimeter of space. In medium to high vacuum, viscous flow occurs when gas molecules collide with each other. Increasing the vacuum causes molecular or transitional flow.
A vacuum pump has several components that make it a versatile tool. One of the main components is the motor, which consists of a rotor and a stator. The rotor and stator contain coils that generate a magnetic field when excited. Both parts must be mounted on a base that supports the weight of the pump. There is also an oil drain that circulates oil throughout the system for lubrication and cooling purposes.
Another type of vacuum pump is the liquid ring vacuum pump. It works by positioning the impeller above or below the blades. Liquid ring pumps can also adjust the speed of the impeller. However, if you plan to use this type of pump, it is advisable to consult a specialist.
Vacuum pumps work by moving gas molecules to areas of higher or lower pressure. As the pressure decreases, the removal of the molecules becomes more difficult. Industrial vacuum systems require pumps capable of operating in the 1 to 10-6 Torr range.
Type
There are different types of vacuum pumps. They are used in many different applications, such as laboratories. The main purpose of these pumps is to remove air or gas molecules from the vacuum chamber. Different types of pumps use different techniques to achieve this. Some types of pumps use positive displacement, while others use liquid ring, molecular transfer, and entrapment techniques.
Some of these pumps are used in industrial processes, including making vacuum tubes, CRTs, electric lights, and semiconductor processing. They are also used in motor vehicles to power hydraulic components and aircraft. The gyroscope is usually controlled by these pumps. In some cases, they are also used in medical settings.
How a vacuum pump works depends on the type of gas being pumped. There are three main types: positive displacement, negative displacement, and momentum transfer. Depending on the type of lubrication, these principles can be further divided into different types of pumps. For example, dry vacuum pumps are less sensitive to gases and vapors.
Another type of vacuum pump is called a rotary vane pump. This type of pump has two main components, the rotor and the vacuum chamber. These pumps work by rotating moving parts against the pump casing. The mating surfaces of rotary pumps are designed with very small clearances to prevent fluid leakage to the low pressure side. They are suitable for vacuum applications requiring low pulsation and high continuous flow. However, they are not suitable for use with grinding media.
There are many types of vacuum pumps and it is important to choose the right one for your application. The type of pump depends on the needs and purpose of the system. The larger ones can work continuously, and the smaller ones are more suitable for intermittent use. 
Apply
Vacuum pumps are used in a variety of industrial and scientific processes. For example, they are used in the production of vacuum tubes, CRTs, and electric lamps. They are also used in semiconductor processing. Vacuum pumps are also used as mechanical supports for other equipment. For example, there may be multiple vacuum pumps on the engine of a motor vehicle that powers the hydraulic components of an aircraft. In addition, they are often used in fusion research.
The most common type of vacuum pump used in the laboratory is the rotary vane pump. It works by directing airflow through a series of rotating blades in a circular housing. As the blades pass through the casing, they remove gas from the cavity and create a vacuum. Rotary pumps are usually single or double-stage and can handle pressures between 10 and 6 bar. It also has a high pumping speed.
Vacuum pumps are also used to fabricate solar cells on wafers. This involves a range of processes including doping, diffusion, dry etching, plasma-enhanced chemical vapor deposition, and bulk powder generation. These applications depend on the type of vacuum pump used in the process, and the vacuum pump chosen should be designed for the environment.
While there are several types of vacuum pumps available, their basic working principles remain the same. Each has different functions and capacities, depending on the type of vacuum. Generally divided into positive displacement pump, rotary vane pump, liquid ring pump, and molecular delivery pump.
Maintenance
The party responsible for general maintenance and repairs is the Principal Investigator (PI). Agknxs must be followed and approved by the PI and other relevant laboratory personnel. The Agknx provides guidelines for routine maintenance of vacuum pump equipment. Agknxs are not intended to replace detailed routine inspections of vacuum pump equipment, which should be performed by certified/qualified service personnel. If the device fails, the user should contact PI or RP for assistance.
First, check the vacuum pump for any loose parts. Make sure the inlet and outlet pressure gauges are open. When the proper pressure is shown, open the gate valve. Also, check the vacuum pump head and flow. Flow and head should be within the range indicated on the label. Bearing temperature should be within 35°F and maximum temperature should not exceed 80°F. The vacuum pump bushing should be replaced when it is severely worn.
If the vacuum pump has experienced several abnormal operating conditions, a performance test should be performed. Results should be compared to reference values to identify abnormalities. To avoid premature pump failure, a systematic approach to predictive maintenance is essential. This is a relatively new area in the semiconductor industry, but leading semiconductor companies and major vacuum pump suppliers have yet to develop a consistent approach.
A simplified pump-down test method is proposed to evaluate the performance of vacuum pumps. The method includes simulated aeration field tests and four pump performance indicators. Performance metrics are evaluated under gas-loaded, idle, and gas-load-dependent test conditions. 
Cost
The total cost of a vacuum pump consists of two main components: the initial investment and ongoing maintenance costs. The latter is the most expensive component, as it consumes about four to five times the initial investment. Therefore, choosing a more energy-efficient model is a good way to reduce the total system cost and payback period.
The initial cost of a vacuum pump is about $786. Oil-lubricated rotary vane pumps are the cheapest, while oil-free rotary vane pumps are slightly more expensive. Non-contact pumps also cost slightly more. The cost of a vacuum pump is not high, but it is a factor that needs careful consideration.
When choosing a vacuum pump, it is important to consider the type of gas being pumped. Some pumps are only suitable for pumping air, while others are designed to pump helium. Oil-free air has a different pumping rate profile than air. Therefore, you need to consider the characteristics of the medium to ensure that the pump meets your requirements. The cost of a vacuum pump can be much higher than the purchase price, as the daily running and maintenance costs can be much higher.
Lubricated vacuum pumps tend to be more durable and less expensive, but they may require more maintenance. Maintenance costs will depend on the type of gas that needs to be pumped. Lighter gases need to be pumped slowly, while heavier gases need to be pumped faster. The maintenance level of a vacuum pump also depends on how often it needs to be lubricated.
Diaphragm vacuum pumps require regular maintenance and oil changes. The oil in the diaphragm pump should be changed every 3000 hours of use. The pump is also resistant to chemicals and corrosion. Therefore, it can be used in acidic and viscous products.
